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Why Garment Factories Are Switching to Electromagnetic Steam Generators — and How DJW Configures One for Your Line

Time:2024-05-18    Browse: 1

For decades, small and medium garment factories ran their ironing floors on gas-fired or resistance-heated boilers. Those systems heat slowly, keep burning even when no iron is working, and require a dedicated operator. The new generation of electromagnetic steam generators is built around a different idea: heat only the water you need, and stop when the line stops.

DJW's smart electromagnetic steam generator uses frequency-conversion induction heating. It reaches working pressure in minutes, automatically drains condensate, and protects itself against over-pressure, over-temperature and dry firing. A touchscreen PLC panel shows pressure, temperature and running hours, and the unit can be connected to several ironing tables in parallel.

Two configuration points matter for overseas buyers. First, capacity: a single WR25 water softener can feed up to 25 integrated electromagnetic ironing machines (Scenario A in our catalogue) or up to 30 electromagnetic boilers (Scenario C). Second, voltage and frequency: we configure each unit for the destination country's grid before shipment, so on-site electricians only need to connect power, water and steam pipes.

For high-volume plants, the generator can be paired with tunnel ironing & shaping machines and dryers in one continuous line (Scenario D). Send us your number of ironing stations, your steam demand per hour, and your country's power supply — we will send back a layout drawing and a quotation.

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